ILO's Special Action Programme
on Social and Labour Issues in
export processing zones
HUMAN RESOURCES AND LABOUR
RELATIONS
Enterprises can no longer compete on price
alone. They have to be quick, on time, with the right quality. And they
have to improve constantly. This places a new premium on the human factor.
The stylized pattern that emerges is the
following :
Phase One
- While enterprises have an ample supply of
cheap labour involved in simple assembly they often treat it like a renewable
resource, making workers work harder and longer until they burn out
or leave. Shifts get longer and longer, with ten hours a day being the norm
and many workers putting in substantial amounts of overtime, voluntary
or otherwise. This is particularly true of labour intensive, low value
added and low skill production processes.
- The workplace tends to be oppressive,
intimidating, and not fulfilling.
- Production is inefficient and error-prone
with high wastage rates.
- Labour turnover, late-coming and absenteeism
are high.
- There is generally no consultation with
workers or appreciation of their needs.
- The intensification of work reaches a plateau
beyond which it becomes counterproductive, with falling productivity,
deteriorating quality and labour unrest.
Phase Two
-
Management decide to motivate workers.
They introduce cash incentives for higher output and productivity,
regular attendance and long service.
-
Companies tackle the problem of late coming
by offering free breakfast to workers who come on time. This has the
added advantage of ensuring that they are strong enough to work a solid
shift.
-
Some companies offer free transport
to and from work to help ensure that workers arrive and to reduce the fatigue
of having to walk long distances, often early in the morning or late at
night.
-
Many firms provide medical and dental services
to improve the health of their workers and to reduce time-off for medical
reasons.
-
Firms employing workers who come from other
regions may offer housing assistance.
-
Some enterprises supply creche facilities
in the plant, inside the zone, or in the community. This takes a major
worry of the minds of feeding mothers and reduces the time and money they
would otherwise be spending on securing child care. The in-plant creches
allow mothers to feed a number of times during the ten or twelve hour shift.
-
Plants install airconditioning to increase
productivity.
-
A number of companies we visited had set up consumer cooperatives for their workers in order to buy better quality
food more cheaply than that available in local stores, and savings cooperatives
have brought about major improvements in working womens' lives in a number
of developing countries, particularly in cultures where women turn most
of their earnings over to male members of the family.
-
Some companies worried about losing skilled
and experienced workers have introduced provident funds which mature
after ten or fifteen years. This gives workers a lump sum with which they
can start some income generating activity after leaving the zone.
-
A particularly innovative approach to providing
many of the above services to workers is to invite NGOs specialising
in those fields into the plant.
-
These incentives however also reach a plateau
and the requirements of improving SQCC oblige management to look
further for productivity and efficiency gains.
Phase Three
-
Management seek to involve workers in meeting
the SQCC challenge. This may be a planned or un-planned shift in labour
relations. We found a number of plants which had taken this step in reaction
to a crisis situation to which management either did not have the answers
or could not put them into operation without worker agreement and support.
-
Typical measures are the introduction of teams,
their gradual empowerment, increased sharing of information,
joint problem solving and target setting and the encouragement of worker
innovation.
-
The most successful companies have developed
a tangible sense of partnership between labour and management and
given workers a real sense of ownership of the outcomes.
-
Such plants have set a new pattern of labour-management
cooperation. Management reshapes its training programme to cultivate
the leadership and decision making qualities of team workers and begins
to see the role of management as one of supporting and coordinating worker
initiative.
- Team work is not a new concept, but
its popularity is growing and teams are increasingly self-directed. The
most advanced use of this approach is in the highly capital intensive electronics
plants where management need to amortize their investment quickly by operating
non-stop at very high rates of productivity. In order for teams to be effective
workers and management require considerable amounts of training
and attitudinal change. Skills such as problem identification,
analysis and solution need to be learned, along with the dynamics of
working in groups, the nature of leadership, and the importance of evaluation.
On a different level, workers need to be taught statistics in order to
collect and analyse production data. In the Philippines we found
companies sending workers on the sort of outward bound survival courses
normally reserved for top management in order to enhance their decision
making capacity.
-
The state-of-the-art at present involves career pathing, upgrading and multi skilling in such a way as to reduce the
number of skill layers, increase the value added by each layer, and deepen
job satisfaction. Training is the key to achieving this and is actively
encouraged by the enterprise.
-
This involves a process of phasing out less
skilled functions and moving the occupants up the skill ladder. Operators
have been upgraded to manufacturing technicians, combining the functions
of operator and technician by running several machines, doing the repairs,
maintenance and troubleshooting. Supervisors are being eliminated as teams
are "empowered". Technicians are being trained to replace the assistant
engineers who are in turn being sent to university to become full engineers.
The professional engineers move into management or R&D (mostly customization
rather than full-blown R&D). The result is a flatter structure with
more value added by each individual. Workers appreciate the possibilities
for personal advancement, greater earning capacity and job satisfaction.
This leaves many zones with two distinct classes
of enterprise, one which is innovating human resource utilization and
labour relations in order to improve performance and remain competitive,
and another which is intent on sweating its labour force to meet
production requirements. Policy measures are required in order to encourage
and assist enterprises to make the shift from working harder to working
smarter.
The ILO found that the major
aspect of labour relations which was not being properly addressed was the
issue of workers rights to organize and negotiate collectively. The lack
of workers representation, and repression of workers organization has caused
extensive conflict in the past, and indeed continues to provoke significant
disruption from which all concerned stand to lose. Governments, employers'
and workers' organizations need to do more to move towards a stable system
of workers representation and labour-management relations.
There are a number of variables which affect
the way in which human resource and labour relations issues are handled.
These are:
-
the origin of the investment, since
most companies bring with them a certain style of labour-management relations
and often demonstrate an amazing ability to recreate it in the most unlikely
environments;
-
the origin of the management, particularly
the HR Director, which often results in a certain degree of customization
of the companies approach to suit local conditions. We found a number of
companies which had replaced expatriate managers with locals after experiencing
a strike or other labour relations problems due to cultural differences.
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The industrial sector, in that sectors with
intense competition, high quality requirements and short product life-cycles
demand greater cooperation, commitment and motivation from their workers.
The issue of quality is critical here, in that we found many labour intensive,
low skill operations which were nonetheless highly innovative, but they
were invariably competing on the quality of their product rather than,
or in addition to, its price.
-
The nature of the production process and the
degree of capital intensity matter because they dictate higher levels
of skill and productivity in order to optimize their use and amortize the
expensive investment.
-
The national labour relations system and tradition
which inevitably influences, and may even impose itself on, the labour
relations style of foreign investors.
-
The prevailing labour market situation,
in that tight labour markets oblige enterprises to offer better wages and
working conditions, and better career prospects, in their efforts to attract,
retain and reward workers. Many companies we visited in Malaysia
for example, had realised that they could no longer rely on better pay
alone to retain workers, and had devised ways of making work more rewarding
in order to gain an edge in the tight labour market.